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Valtech Industries

Why Valtech?

VALTECH Gate, Globe and Swing Check Valves is exceptionally sturdy, rugged and durable, with a reputation for quality, integrity and long service. They are designed for tight sealing and ease of operation. The valves are available with flanged ends or butt-weld ends, in pressure ratings from ASME Class 150 to Class 1500, and in a variety of materials of construction.Gate Valves are of flexible wedge, outside screw-and-yoke and bolted-bonnet construction. The valves conform to API 600.

Globe Valves feature a ball-type disc, outside screw-and-yoke and bolted-bonnet construction. They conform to BS 1873 and also meet the general requirements of API 600, including shell wall thickness and stuffing box dimensions.Check Valves are of swing-type and bolted-cover construction. They conform to BS 1868 and also meet the general requirements of API 600, including shell wall thickness.

The body and bonnet are cast with uniform section and generous radius fillets to prevent stress concentration. The castings are precision-machined for high performance. The gate valve body has a straight through port without recesses except at the seat area. This ensures minimum turbulence, erosion and resistance to flow. Long integral guide ribs in the body match with guide slots in the wedge for accurate alignment and guidance. Bonnet castings are of one-piece design, where the yoke is integral with the bonnet for gate valves of sizes up to 12″ (300mm). This ensures accurate alignment of stem and a smooth operation.

In globe valves of larger sizes and for higher pressure classes of ASME Class 900 and above, the internal part of the body is machined to provide continuous guiding of the disc from the open to the closed position. The check valve body provides a full port without pockets from inlet to the valve seat. On the downstream side, the body has generous proportions to facilitate full swing of the disc to reduce disc erosion and flow resistance.

The body-bonnet joint for Class 150 gate valves is oval in shape, while for Class 300 and for globe valves, this joint is circular in shape. In 2″ (50mm) valves, the body-bonnet joint has a square configuration. Gate valves of Class 150 rating have a flat-face joint with a graphite gasket having metallic inserts. Those of Class 300 rating have a male-female type joint with a spirally-wound gasket. Gate valves of Class 600 rating and above have a Ring Type Joint (RTJ).

Globe and Check valves in Class 150 and 300 ratings have a male-female type joint with a spirally-wound gasket.Those of Class 600 rating and above have an RTJ.

In VALTECH gate and globe valves, a precision-machined back-seat bush is threaded in the bonnet and is secured by a tab-weld.

VALTECH gate valves feature a one-piece cast flexible wedge that minimises stress concentration. Wedge flexibility ensures tight seating over a wide range of differential pressures and temperatures. It also adjusts to slight misalignments caused by pipeline deflections and thermal deformation. The stem-to-wedge thrust is applied close to the wedge centre. This reduces lateral stem loading and provides for more accurate wedge movement.

VALTECH globe valves feature a ball-type disc that provides a fine grain surface on the taper seat. For severe services that demand hard-faced seats, a plug-type disc is provided.

The one-piece construction is securely fastened to the hinge by means of a lock nut and pin. The disc is free to rotate to avoid localized wear. The hinge pin offers excellent wear resistance properties.

VALTECH gate valves and check valves feature a seal-welded seat ring that offers a leakproof design as it eliminates the leakage path betwen the seat ring and the body. This design is superior to screwed seats which can loosen up due to temperature fluctuations, corrosion or vibration and result in leakage. For 50mm gate valves, the seat ring is flared into the body, while seal welding is optional.

VALTECH globe valves feature a shoulder type, threaded body seat ring which has a wide taper area that provides for ample seating. Slots on the seat ring allow easy in-situ removal for servicing. Threaded seat rings are secured by a tab-weld. Welded seat rings are also availble in VALTECH Globe Valves.

VALTECH gate and globe valves feature a stem of one-piece construction, ACME threaded and precision-machined with polished surfaces to reduce friction, minimise leakage and extend stem life.

In gate valves, the heavy forged T-head engages with the T-slot in the wedge. The stem also has an integral self-adjusting radial back-seat shoulder that matches with the back-seat bush in the bonnet.

In globe valves, the stem is held to the disc by a stem nut that permits the disc to swivel. This free-floating design ensures uniform seating.

Cast in austenitic, copper-free ductile iron alloy to provide resistance to heat, corrosion and wear, the Yoke Sleeve in gate valves features a long thread engagement that assures accurate alignment of the stem. Moreover, it can be removed without replacing the bonnet. In gate valves of sizes 150mm and higher in Class 600 rating and above, the yoke sleeve is mounted on thrust bearings to facilitate easy operation. The Yoke Bush of globe valves is also made from ductile iron alloy, and has a long thread engagement for accurate stem alignment. In Class 900 and 1500 ratings, the valves have a yoke sleeve to facilitate smooth operation.

The standard range of VALTECH flanged valves in sizes of up to 24″ (600mm) is finished with end-flanges faced, drilled and spot-faced (or backfaced) to ASME B16.5 Raised Face (RF). Flanges in valves of sizes larger than 24″ (600mm) are drilled as per ASME B16.47 Series A (MSS SP 44) or Series B (API 605). Valves in ASME Class 600 and above are offered with RTJ end flanges on request. The standard finish offered on the raised faces is 125-250 microns in Ra (AARH) Spiral Serration. Other finishes can be offered on request.

Valves can be supplied with following extra features

MANUFACTURING RANGE
CASTINGS CAST CARBON STEEL/ALLOY STEEL/STAINLESS STEEL/GUN METAL
FORGINGS FORGED CARBON STEEL/ALLOY STEEL/STAINLESS STEEL
A. CASTINGS
CLASS GATE GLOBE CHECK BALL STRAINER Y/T TYPE
150# 50 TO 900 50 TO 600 50 TO 600 15 TO 400 50 TO 900
300# 50 TO 600 50 TO 400 50 TO 400 15 TO 300 50 TO 600
600# 50 TO 500 50 TO 300 50 TO 300 15 TO 300 50 TO 500
900# 50 TO 400 50 TO 250 50 TO 250 15 TO 200 50 TO 400
1500# 50 TO 300 50 TO 200 50 TO 200 — 50 TO 300
2500# 50 TO 200 50 TO 200 50 TO 200 — 50 TO 200
B. FORGINGS
CLASS GATE GLOBE LIFTCHECK STRAINER Y/T TYPE
800# 15 TO 50 15 TO 50 15 TO 50 15 TO 50
1500# 15 TO 40 15 TO 40 15 TO 40 15 TO 40
2500# 15 TO 50 15 TO 50 15 TO 50 15 TO 50
We also offer Diaphragm Valves, Needle Valves, Sight Glasses & special purpose valves as per Customers requirement.

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